Common problems guide

The most common Intergas Rapid 25 problems

The faults most likely to send a Intergas Rapid 25 into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

13 documented codes
6 most common
0 DIY-safe checks
6 engineer needed

The 6 most common faults

01
29 High Engineer

Your boiler's fan is failing to maintain a steady speed, which prevents the system from safely drawing in air and exhausting gases.

Why it happens: This fault occurs when the boiler's internal computer detects that the fan is spinning at an inconsistent or incorrect speed to safely clear exhaust gases. The most common reason is a mechanical failure within the fan motor or a communication error caused by damaged wiring or a faulty control board. Without a steady and predictable airflow, the boiler shuts down as a safety precaution to prevent improper combustion.

Est. cost
£220-450
Parts
Fan assembly, Printed Circuit Board (PCB), Wiring harness
Full guide for 29
02
10 High Engineer

Your boiler has detected a problem with its primary temperature sensor and has shut down as a safety precaution to prevent overheating.

Why it happens: This fault occurs when the boiler's main flow temperature sensor sends an incorrect or garbled signal to the control board, suggesting the sensor has failed or become disconnected. The most common reason is that the internal components of the sensor have worn out over time, or the electrical wiring connecting it to the brain of the boiler has developed a loose connection.

Est. cost
£100-£190
Parts
S1 Flow Temperature Sensor (NTC), Wiring harness, PCB
Full guide for 10
03
12 High Engineer

Your boiler has detected a problem with its primary temperature sensor and has shut down as a safety precaution to prevent overheating.

Why it happens: This fault occurs when the boiler's main flow temperature sensor sends an incorrect or garbled signal to the control board, suggesting the sensor has failed or become disconnected. The most common reason is that the internal components of the sensor have worn out over time, or the electrical wiring connecting it to the brain of the boiler has developed a loose connection.

Est. cost
£100-£190
Parts
S1 Flow Temperature Sensor (NTC), Wiring harness, PCB
Full guide for 12
04
13 High Engineer

Your boiler has detected a problem with its primary temperature sensor and has shut down as a safety precaution to prevent overheating.

Why it happens: This fault occurs when the boiler's main flow temperature sensor sends an incorrect or garbled signal to the control board, suggesting the sensor has failed or become disconnected. The most common reason is that the internal components of the sensor have worn out over time, or the electrical wiring connecting it to the brain of the boiler has developed a loose connection.

Est. cost
£100-£190
Parts
S1 Flow Temperature Sensor (NTC), Wiring harness, PCB
Full guide for 13
05
14 High Engineer

Your boiler has detected a problem with its primary temperature sensor and has shut down as a safety precaution to prevent overheating.

Why it happens: This fault occurs when the boiler's main flow temperature sensor sends an incorrect or garbled signal to the control board, suggesting the sensor has failed or become disconnected. The most common reason is that the internal components of the sensor have worn out over time, or the electrical wiring connecting it to the brain of the boiler has developed a loose connection.

Est. cost
£100-£190
Parts
S1 Flow Temperature Sensor (NTC), Wiring harness, PCB
Full guide for 14
06
20 High Engineer

Your boiler has detected a problem with its internal temperature sensors, which means it cannot accurately monitor the water temperature and has stopped working for safety.

Why it happens: This fault occurs when the boiler’s return sensor, which monitors the temperature of the water coming back from your radiators, sends an incorrect or missing signal to the main computer. The most common reason is that the sensor itself has developed an electrical internal failure, or the wiring connecting it to the control board has become loose or damaged.

Est. cost
£90-180
Parts
Return NTC Sensor (S2), Wiring harness, Control circuit board (PCB)
Full guide for 20

on the Intergas Rapid 25

Fan assemblyPrinted Circuit Board (PCB)Wiring harnessS1 Flow Temperature Sensor (NTC)PCBReturn NTC Sensor (S2)

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Intergas shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue

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See the full 13-code list for the Intergas Rapid 25