Common problems guide

The most common Johnson Starley Optima E20 problems

The faults most likely to send a Johnson Starley Optima E20 into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

This model is discontinued. Parts can be harder to source and expensive. If repair costs are mounting, a new A-rated boiler may be the smarter choice.
36 documented codes
6 most common
6 DIY-safe checks
0 engineer needed

The 6 most common faults

01
12 High DIY-safe

Your boiler has stopped working because it failed to light or detect a flame correctly and has entered a safety lockdown.

What to try first

Check that your gas pre-payment meter (if applicable) has credit.Verify that other gas appliances in your home, like a hob, are working.Press the reset button once to see if the boiler restarts.

Est. cost
£100-£350
Parts
Ignition Electrode, Gas Valve, Flame Sensing Probe
Full guide for 12
02
13 High DIY-safe

Your boiler has tried to light itself several times without success and has now locked itself out for safety.

What to try first

Check that your gas emergency control valve is open and you have credit on your gas meterPress the reset button on the boiler control panel onceEnsure the external flue terminal is not obstructed by debris or snow

Est. cost
£100-300
Parts
Ignition Electrode, Flame Sensing Probe, Gas Valve
Full guide for 13
03
25 High DIY-safe

Your boiler's computer has encountered a memory processing error and cannot communicate correctly with its internal software.

What to try first

Turn the boiler power switch offWait 30 secondsTurn the power back on to see if the system resets

Est. cost
£250-400
Parts
Main Printed Circuit Board (PCB), Display Interface Module
Full guide for 25
04
37 High DIY-safe

Your boiler has detected that there is not enough water in the central heating system to operate safely.

What to try first

Locate the filling loop, which is usually a flexible silver hose under or near the boiler.Open the small valves on the hose slowly until you hear water flowing and watch the pressure gauge.Close both valves tightly once the pressure gauge needle reaches between 1.0 and 1.5 bar.

Est. cost
£0-120
Parts
Filling loop valves, Expansion vessel, Pressure sensor
Full guide for 37
05
E01 High DIY-safe

Your boiler has failed to light after several attempts and has locked itself for safety.

What to try first

Check that your gas supply is active and that other gas appliances work.Ensure there is credit on your gas meter if you have a pre-payment meter.Press the reset button on the control panel once to see if the boiler restarts.

Est. cost
£100-300
Parts
Ignition electrode, Gas valve, Spark generator
Full guide for E01
06
E03 High DIY-safe

Your boiler has become too hot and has shut itself down as a safety precaution to prevent damage.

What to try first

Allow the boiler to cool down for at least 30 minutesCheck that all radiator valves are open and not blocked by furnitureCheck if the system pressure is too low and top it up if necessaryPress the reset button on the control panel

Est. cost
£120-350
Parts
Overheat Thermostat, Circulation Pump, Temperature Sensor (NTC thermistor)
Full guide for E03

on the Johnson Starley Optima E20

Ignition ElectrodeGas ValveFlame Sensing ProbeMain Printed Circuit Board (PCB)Display Interface ModuleFilling loop valves

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Johnson Starley shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue
See the full 36-code list for the Johnson Starley Optima E20