Common problems guide

The most common Potterton Ultra 12 System problems

The faults most likely to send a Potterton Ultra 12 System into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

20 documented codes
6 most common
2 DIY-safe checks
4 engineer needed

The 6 most common faults

01
117 High DIY-safe

Your boiler has detected that the water pressure inside your heating system has risen above the safe operating limit.

What to try first

Locate a radiator in your home that has a bleed valve.Place a cloth or small container under the valve.Open the bleed valve slightly to release a small amount of water until the pressure gauge on the boiler drops back into the green zone (usually 1.0 to 1.5 bar) and then close the valve.

Est. cost
£80-150
Parts
Pressure Relief Valve (PRV), Expansion Vessel, Filling Loop
Full guide for 117
02
118 High DIY-safe

Your boiler has lost the necessary water pressure, so it has safely shut down to prevent damage.

What to try first

Locate the external filling loop, usually a silver flexible hose connected to two valves under the boiler.Gradually open the valves to let water into the system until the pressure gauge reads between 1.0 and 1.5 bar.Close both valves tightly and ensure the pressure remains steady.

Est. cost
£80-150
Parts
Filling loop, Pressure relief valve, Expansion vessel
Full guide for 118
03
09 High Engineer

Your boiler has lost the link to the valve that controls the gas supply, meaning it cannot ignite to provide you with heating or hot water.

Est. cost
£120-200
Parts
Gas valve wiring harness, Gas valve
Full guide for 09
04
20 High Engineer

Your boiler has lost the ability to accurately measure the temperature of the water circulating through your radiators, so it has shut down to prevent overheating.

Est. cost
£120-200
Parts
Central Heating Thermistor, Wiring Harness
Full guide for 20
05
28 High Engineer

Your boiler has detected a communication error with its exhaust sensor, causing it to shut down for safety reasons.

Est. cost
£150-250
Parts
Flue NTC Thermistor, Wiring harness, PCB
Full guide for 28
06
40 High Engineer

Your boiler is struggling to accurately read the temperature of the water returning to it, which prevents the system from heating your home properly.

Est. cost
£120-200
Parts
Return NTC Thermistor, Wiring harness
Full guide for 40

on the Potterton Ultra 12 System

Pressure Relief Valve (PRV)Expansion VesselFilling LoopFilling loopPressure relief valveExpansion vessel

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Potterton shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue

Avoid the next call-out bill

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See the full 20-code list for the Potterton Ultra 12 System