Medium
S.41 on Vaillant ecoTEC Plus 635

Your boiler has detected that there is too much water in the system, which puts extra stress on the pipes and components.

Book a service

This fault should be looked at by a Gas Safe engineer within the next week or two. It may get worse if left.

What the manual says

Manufacturer manual

Water pressure > 2,9 bar

From this model's manual
Verified against the Vaillant Ecotec Plus 615 installation & service manual, page 39.
Plain-English guidance below. Severity, DIY steps, costs and parts are our interpretation to help you act, not text from the manual.

What causes this fault?

This fault occurs when the internal water pressure exceeds a safe limit, often because the filling loop used to top up the system has been left slightly open or is leaking. It can also happen if the expansion vessel, which manages heat-related pressure changes, has failed or lost its air charge. In some cases, a faulty heat exchanger can allow fresh mains water to leak into the heating circuit, causing the pressure to rise continuously.

This issue often surfaces when the heating is first turned on for winter, as the expansion of warming water puts extra stress on a system that might already be overfilled or have a failing expansion vessel.

DIY fix possible

Check that the internal or external filling loop valves are fully closed.Locate a radiator bleed valve and use a key to drain small amounts of water into a container.Monitor the pressure gauge until it reaches between 1.0 and 1.5 bar.If the pressure continues to rise on its own, call a Gas Safe engineer to check the expansion vessel.

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