Common problems guide

The most common Johnson Starley C16u problems

The faults most likely to send a Johnson Starley C16u into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

This model is discontinued. Parts can be harder to source and expensive. If repair costs are mounting, a new A-rated boiler may be the smarter choice.
34 documented codes
6 most common
4 DIY-safe checks
2 engineer needed

The 6 most common faults

01
E01 High DIY-safe

Your boiler has failed to light the gas flame after several attempts, meaning it cannot provide you with any heating or hot water until reset.

What to try first

Check if other gas appliances, like your hob, are working to ensure you have a gas supply.Check that your gas meter has credit if you are on a prepay system.Press and hold the reset button for five seconds to see if the boiler restarts.

Est. cost
£120-£350
Parts
Ignition electrode, Gas valve, Flame sensing probe
Full guide for E01
02
E03 High DIY-safe

Your boiler has shut down because its internal temperature has gotten too hot, and it has triggered a safety cut-out to prevent damage.

What to try first

Check that all radiator valves are fully openEnsure the system pressure is between 1 and 1.5 bar on the gaugePress the reset button once the boiler has had time to cool down

Est. cost
£100-250
Parts
High limit thermostat, Circulation pump, Overheat sensor (NTC)
Full guide for E03
03
E10 High DIY-safe

Your boiler has stopped working because the internal drainage pump cannot clear the water it produces, causing a backup that has shut the system down for safety.

What to try first

Check if the external plastic drain pipe is frozen or blockedEnsure the pump unit is plugged in and receiving powerGently check the drain tube for any visible kinks or debris

Est. cost
£120-220
Parts
Condensate pump, Float switch, Internal drainage tubing
Full guide for E10
04
57 High DIY-safe

Your boiler has sensed that the air it is heating is getting too hot and has shut down as a safety precaution.

What to try first

Check all warm air vents in your home to ensure they are fully open and not blocked by furniture or curtains.Inspect the air filter on the unit; if it is dusty or clogged, slide it out and clean or replace it.Turn the boiler off at the fused spur switch, wait 30 seconds, and turn it back on to see if the fault clears.

Est. cost
£90-210
Parts
Air filter, Limit thermostat, Fan motor
Full guide for 57
05
E02 High Engineer

Your boiler thinks it sees a flame even though it hasn't finished its startup sequence yet, so it has shut down for safety.

Est. cost
£120-350
Parts
Flame sensing electrode, Ignition lead, Main control board (PCB)
Full guide for E02
06
E04 High Engineer

Your boiler has stopped working because it cannot confirm that the fan is safely clearing waste gases from the system.

Est. cost
£120-£250
Parts
Air Pressure Switch, Venturi Tube, Fan
Full guide for E04

on the Johnson Starley C16u

Ignition electrodeGas valveFlame sensing probePrinted Circuit Board (PCB)High limit thermostatCirculation pump

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Johnson Starley shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue
See the full 34-code list for the Johnson Starley C16u