Common problems guide

The most common Worcester Bosch Highflow 440 CDi problems

The faults most likely to send a Worcester Bosch Highflow 440 CDi into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

This model is discontinued. Parts can be harder to source and expensive. If repair costs are mounting, a new A-rated boiler may be the smarter choice.
27 documented codes
6 most common
1 DIY-safe checks
5 engineer needed

The 6 most common faults

01
6.4 High DIY-safe

Your boiler has stopped working because the water pressure inside the heating system has dropped too low to operate safely.

What to try first

Locate the external filling loop, which is a flexible braided hose usually connected to the pipework underneath the boiler.Open the small valves at either end of the loop to allow mains water into the system.Monitor the pressure gauge on the front of the boiler until the needle sits in the green zone, typically between 1 and 1.5 bar.Close both valves tightly and remove or disconnect the filling loop if required.

Est. cost
£80-£150
Parts
Filling loop, Pressure relief valve, Pressure sensor (transducer)
Full guide for 6.4
02
E9 High Engineer

Your boiler has stopped working because it cannot detect the temperature of the water flowing through the system, likely due to a loose wire or a faulty sensor connection.

Est. cost
£150-250
Parts
NTC temperature sensor, Wiring harness, Printed Circuit Board (PCB)
Full guide for E9
03
A1 High Engineer

Your boiler is failing to light the internal flame needed to heat your water, so it has safely shut itself down to prevent gas from building up.

Est. cost
£150-350
Parts
Ignition electrode, Ionisation probe, Gas valve
Full guide for A1
04
A5 High Engineer

Your boiler's hot water storage tank is experiencing a sensor error, meaning it currently cannot accurately detect the temperature of the water inside.

Est. cost
£150-250
Parts
NTC Temperature Sensor, Wiring Harness
Full guide for A5
05
A7 High Engineer

Your boiler has lost the signal from the sensor that monitors your hot water temperature, which means it cannot accurately heat your water.

Est. cost
£150-250
Parts
Domestic Hot Water NTC Sensor, Wiring harness
Full guide for A7
06
A8 High Engineer

Your boiler has detected that the internal pump, which pushes heat around your home, is not spinning correctly and the system has shut down to prevent damage.

Est. cost
£200-450
Parts
Central heating pump, Pump harness/wiring, Printed Circuit Board
Full guide for A8

on the Worcester Bosch Highflow 440 CDi

Filling loopPressure relief valvePressure sensor (transducer)NTC temperature sensorWiring harnessPrinted Circuit Board (PCB)

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Worcester Bosch shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue
See the full 27-code list for the Worcester Bosch Highflow 440 CDi