Common problems guide

The most common Glow-worm Xtrafast 96 problems

The faults most likely to send a Glow-worm Xtrafast 96 into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

This model is discontinued. Parts can be harder to source and expensive. If repair costs are mounting, a new A-rated boiler may be the smarter choice.
16 documented codes
6 most common
4 DIY-safe checks
2 engineer needed

The 6 most common faults

01
Pictogram of a spark High DIY-safe

Your boiler is failing to light because it isn't receiving a gas supply or cannot detect a flame.

Why it happens: This fault occurs when the boiler's internal computer tries to start the burner but cannot establish a sustained flame. The most common reasons are a temporary interruption in your gas supply, a worn-out ignition probe that cannot create a spark, or a faulty gas valve failing to release fuel into the combustion chamber.

What to try first

Check that your gas emergency control valve (usually by the meter) is in the 'on' position.If you have a pre-payment meter, check that you have sufficient credit.Check if other gas appliances in the home, such as a hob, are working correctly.Press and hold the reset button for five seconds to see if the boiler restarts.

Est. cost
£100-£280
Parts
Gas Valve, Ignition Electrode, PCB
Full guide for Pictogram of a spark
02
0 bar High DIY-safe

Your boiler has lost its water pressure, which means it has stopped running to protect the internal components from damage.

Why it happens: This fault occurs when the water level inside your central heating system drops too low for the boiler to operate safely. It is usually caused by a small leak in the pipework or radiators, or because air was recently bled from the system without being topped back up.

What to try first

Locate the filling loop (usually a silver flexible hose) under the boiler.Slowly open the one or two small taps on the hose until you hear water flowing.Watch the pressure gauge until it reaches between 1.0 and 1.5 bar, then close the taps tightly.

Est. cost
£0-120
Parts
Filling loop, Expansion vessel, Pressure relief valve
Full guide for 0 bar
03
04 High DIY-safe

Your boiler is failing to light the flame needed to heat your water and radiators.

Why it happens: This fault occurs when the boiler attempts to start up but cannot confirm that a flame has been successfully lit. The most common reasons are that the spark isn't reaching the burner, the sensor that detects the heat is dirty or worn out, or the gas valve isn't opening correctly to provide fuel.

What to try first

Check that your gas pre-payment meter hasn't run out of creditEnsure other gas appliances in your home, like a hob, are receiving gasPress the 'Reset' button on the boiler control panel to see if it restarts

Est. cost
£100-280
Parts
Ignition Electrode, Flame Sensing Electrode, Gas Valve
Full guide for 04
04
05 High DIY-safe

Your boiler has got too hot and has shut itself down as a safety precaution to prevent damage.

Why it happens: This fault occurs when the internal temperature of the boiler rises above a safe limit, causing it to trip a safety switch. The most common reasons are a failed pump that isn't moving water around the system quickly enough, or a blockage caused by sludge and debris inside the heat exchanger. It can also be caused by an air lock in the pipework that prevents the water from absorbing the burner's heat.

What to try first

Check that all radiator valves are fully open (especially TRVs)Ensure there is enough water pressure in the system (typically 1.0 to 1.5 bar)Press the reset button once the boiler has had time to cool down

Est. cost
£120-350
Parts
Overheat Thermostat, Circulation Pump, Main Heat Exchanger
Full guide for 05
05
02 High Engineer

Your boiler has stopped working because the fan system cannot properly clear waste gases or bring in fresh air to burn fuel safely.

Why it happens: This fault occurs when the boiler's internal safety sensors detect that the fan isn't moving enough air to safely vent exhaust gases outside. The most common reasons are a build-up of dirt in the fan assembly, a blockage in the flue pipe, or a failure in the electronic switch that monitors air pressure.

Est. cost
£120-280
Parts
Fan motor, Air pressure switch, Venture tube
Full guide for 02
06
06 High Engineer

Your boiler has detected a problem with the internal sensor that monitors the temperature of your heating water, meaning the system cannot run safely.

Why it happens: This fault occurs when the boiler's control board loses communication with the sensor that measures the temperature of the water in your radiators. The most common reason is that the sensor has physically failed or 'drifted' out of its correct electrical range, but it can also be caused by loose or corroded wiring connections between the sensor and the main circuit board.

Est. cost
£90-160
Parts
Central heating NTC thermistor, Wiring harness connectors
Full guide for 06

on the Glow-worm Xtrafast 96

Gas ValveIgnition ElectrodePCBFilling loopExpansion vesselPressure relief valve

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Glow-worm shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue
See the full 16-code list for the Glow-worm Xtrafast 96