Common problems guide

The most common Johnson Starley C16d problems

The faults most likely to send a Johnson Starley C16d into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

This model is discontinued. Parts can be harder to source and expensive. If repair costs are mounting, a new A-rated boiler may be the smarter choice.
44 documented codes
6 most common
4 DIY-safe checks
2 engineer needed

The 6 most common faults

01
E01 High DIY-safe

Your boiler is failing to light the gas flame, meaning it cannot provide heating or hot water.

What to try first

Check if your gas supply is active by testing another gas appliance like a hob.Ensure your gas meter has credit if you use a prepay meter.Press and hold the reset button for five seconds to see if the boiler restarts.

Est. cost
£100-£280
Parts
Ignition Electrode, Gas Valve, Flame Sensing Probe
Full guide for E01
02
B18 High DIY-safe

Your boiler has shut down because the air in your heating ducts is getting too hot, which can happen if air isn't flowing freely through your home.

What to try first

Check that all warm air vents and registers in every room are fully open and not blocked by furniture or curtains.Inspect the return air grille (usually a large vent in a hallway) and ensure it is clean and unobstructed.Check the air filter (if accessible) and replace it if it is clogged with dust.

Est. cost
£120-280
Parts
Air filter, Limit thermostat, Circulating fan motor
Full guide for B18
03
B19 High DIY-safe

Your heater has detected that the air returning to the unit is too hot, causing it to shut down to prevent overheating.

What to try first

Check that all internal room vents and grilles are open and unobstructedInspect the air filter and clean or replace it if it is clogged with dustEnsure no furniture or curtains are blocking the return air intake

Est. cost
£90-180
Parts
Air filter, Return air thermistor, Control PCB
Full guide for B19
04
57 High DIY-safe

Your heater is getting too hot because the air cannot flow through the system properly, causing it to shut down for safety.

What to try first

Check all warm air vents throughout the house are fully open and not obstructed by furniture or curtainsInspect the air filter and clean or replace it if it is clogged with dustEnsure the return air grille is clear of any blockages

Est. cost
£90-180
Parts
Air filter, Fan motor capacitor, High limit thermostat
Full guide for 57
05
E02 High Engineer

Your boiler thinks it sees a flame even though it hasn't started the ignition process yet, which prevents it from firing up for safety.

Est. cost
£120-£350
Parts
Flame sensing electrode, Ignition lead, Printed Circuit Board (PCB)
Full guide for E02
06
E03 High Engineer

Your boiler has shut down because it detected that it was getting too hot, and it has locked itself for safety.

Est. cost
£120-250
Parts
Limit Thermostat, Water High Limit Sensor, Main Heat Exchanger
Full guide for E03

on the Johnson Starley C16d

Ignition ElectrodeGas ValveFlame Sensing ProbePCBAir filterLimit thermostat

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Johnson Starley shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue
See the full 44-code list for the Johnson Starley C16d