Common problems guide

The most common Keston System S40 problems

The faults most likely to send a Keston System S40 into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

50 documented codes
6 most common
6 DIY-safe checks
0 engineer needed

The 6 most common faults

01
E01 High DIY-safe

Your boiler is not firing up to provide heat or hot water because it is having trouble starting the flame.

What to try first

Check that your gas meter is topped up with creditEnsure the gas stopcock (yellow handle) is turned to the 'on' positionCheck if other gas appliances, such as a hob, are working correctlyPress the Reset button on the boiler control panel

Est. cost
£100-£350
Parts
Ignition Electrode, Spark Lead, Gas Valve
Full guide for E01
02
E03 High DIY-safe

Your boiler has become too hot and has shut itself down as a safety precaution to prevent damage.

What to try first

Check that the boiler pressure gauge is between 1.0 and 1.5 bar and top up if necessary.Ensure all radiator valves and any isolation valves under the boiler are fully open.Gently bleed your radiators to remove any trapped air from the system.

Est. cost
£100-280
Parts
Overheat Thermostat, Circulation Pump, Thermistor (NTC Sensor)
Full guide for E03
03
E24 High DIY-safe

Your boiler has shut down because it keeps losing water pressure and needs a manual top-up or a leak fixed.

What to try first

Check all radiators and pipework for visible signs of a water leakLocate the external filling loop and top up the pressure to between 1.0 and 1.5 barReset the boiler to clear the fault code

Est. cost
£80-250
Parts
Expansion vessel, Pressure relief valve, Automatic air vent
Full guide for E24
04
E26 High DIY-safe

Your boiler is struggling to keep its flame alight because it cannot breathe properly or get enough fuel.

What to try first

Check the outdoor white plastic flue pipes for any obstructions like leaves or bird nestsCheck the outdoor condensate drain pipe for signs of freezing or blockagesIf you use LPG, verify that your gas tank has not run out

Est. cost
£90-250
Parts
Flame Sensing Electrode, Gas Valve, Condensate Trap
Full guide for E26
05
E37 High DIY-safe

Your boiler has stopped working because the water pressure inside the system has dropped too low.

What to try first

Locate the filling loop (the flexible silver hose) underneath or near the boilerSlowly open the one or two taps/valves on the filling loop to let water into the systemWatch the pressure gauge and close the taps once the needle reaches between 1.0 and 1.5 barReset the boiler to clear the error code

Est. cost
£0-120
Parts
Filling loop valves, Pressure sensor, Expansion vessel
Full guide for E37
06
L5 High DIY-safe

Your boiler has stopped working because it has been reset too many times in a short period and has locked itself out for safety.

What to try first

Turn the power to the boiler off at the fused spur switchWait for 30 secondsTurn the power back on to clear the lockout memory

Est. cost
£0-120
Parts
No parts usually required for L5 itself, Printed Circuit Board (if it fails to clear), Components related to the original fault that caused the resets
Full guide for L5

on the Keston System S40

Ignition ElectrodeSpark LeadGas ValvePCBOverheat ThermostatCirculation Pump

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Keston shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue
See the full 50-code list for the Keston System S40