Common problems guide

The most common Worcester Bosch Greenstar 25Si problems

The faults most likely to send a Worcester Bosch Greenstar 25Si into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

This model is discontinued. Parts can be harder to source and expensive. If repair costs are mounting, a new A-rated boiler may be the smarter choice.
13 documented codes
6 most common
2 DIY-safe checks
4 engineer needed

The 6 most common faults

01
Over temperature High DIY-safe

Your boiler has reached an unsafe temperature and has automatically shut down to prevent damage and ensure your safety.

Why it happens: This fault occurs when water inside the boiler cannot flow away quickly enough, causing it to rapidly overheat and trigger a safety shutdown. The most common reasons are a seized internal pump that isn't pushing water around the system, or a blockage such as trapped air or a build-up of sludge. In some cases, a faulty sensor may simply be misreading the temperature even if the water itself is fine.

What to try first

Check if any radiator valves have been turned off and open them fullyEnsure your system pressure is between 1 and 1.5 bar on the pressure gaugeOnce the boiler has cooled down, press the reset button

Est. cost
£120-£350
Parts
Circulation pump, Overheat thermostat, Thermistor (NTC sensor)
Full guide for Over temperature
02
Fast flash, Lockout reset: Off High DIY-safe

Your boiler has experienced a sudden technical error and has locked itself to prevent damage, requiring a manual reset to attempt to clear the fault.

Why it happens: This fault occurs when the boiler's internal computer detects a critical failure during the ignition process or a sudden loss of flame during operation. The most common reasons are worn-out ignition components failing to spark or the gas valve not delivering the correct amount of fuel to the burner.

What to try first

Press and hold the 'Reset' button for five secondsWait for the blue light to stop flashing and stay solidCheck if your gas supply is active (e.g. check a gas hob or prepay meter credit)

Est. cost
£100-350
Parts
Ignition Electrode, Gas Valve, Printed Circuit Board (PCB)
Full guide for Fast flash, Lockout reset: Off
03
E1 High Engineer

Your boiler has detected an issue with how it clears exhaust fumes, causing it to stop running for safety.

Why it happens: This fault occurs when the boiler's safety sensors detect that exhaust fumes are not being cleared safely through the outdoor flue pipe. It is typically caused by a blockage in the air pressure tubes, a build-up of debris in the fan, or a mechanical failure in the switch that monitors airflow.

Est. cost
£120-£260
Parts
Flue pressure switch, Venturi tube, Fan assembly
Full guide for E1
04
E2 High Engineer

Your boiler's temperature sensor has failed or has a wiring issue, which means the system cannot safely monitor how hot the water is or provide heating and hot water.

Why it happens: This fault occurs when the internal sensor responsible for monitoring the temperature of the water leaving the boiler fails to send a clear signal to the main control board. The most common reason is that the sensor's internal electrical resistance has broken down over time, or the wiring connecting it has become loose or damaged. Because the boiler no longer knows how hot the water is, it shuts down as a safety precaution to prevent overheating.

Est. cost
£90-160
Parts
Central Heating (CH) Flow Thermistor, Thermistors wiring harness
Full guide for E2
05
LOCKOUT High Engineer

Your boiler has failed to light the flame several times and has shut down completely to prevent gas from escaping.

Est. cost
£150-300
Parts
Ignition electrode, Gas valve, Printed Circuit Board (PCB)
Full guide for LOCKOUT
06
Lock-out High Engineer

Your boiler is failing to light the flame, which means it has safely shut itself down to prevent a gas leak.

Est. cost
£150-300
Parts
Ignition electrode, Gas valve, Ignition lead
Full guide for Lock-out

on the Worcester Bosch Greenstar 25Si

Circulation pumpOverheat thermostatThermistor (NTC sensor)Ignition ElectrodeGas ValvePrinted Circuit Board (PCB)

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Worcester Bosch shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue
See the full 13-code list for the Worcester Bosch Greenstar 25Si