Common problems guide

The most common Johnson Starley Warmcair DW problems

The faults most likely to send a Johnson Starley Warmcair DW into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

34 documented codes
6 most common
6 DIY-safe checks
0 engineer needed

The 6 most common faults

01
FL High DIY-safe

Your boiler has detected that the water pressure is too low for it to operate safely, which is why it has stopped working.

What to try first

Locate the external filling loop, which is usually a flexible silver hose with two small valves.Slowly open both valves to allow water into the system while watching the display.Close both valves tightly once the display shows the pressure is between 1.0 and 1.5 bar.

Est. cost
£0-120
Parts
Filling loop, Expansion vessel, Pressure sensor
Full guide for FL
02
Error 04 High DIY-safe

Your boiler has stopped working because the water pressure inside the system has dropped too low for it to operate safely.

What to try first

Locate the external filling loop, which is usually a silver flexible hose with two small valves.Slowly open both valves to allow water into the system while watching the pressure gauge.Close both valves tightly once the gauge reaches between 1.0 and 1.5 bar.

Est. cost
£60-120
Parts
Filling loop, Expansion vessel, Pressure sensor
Full guide for Error 04
03
Error 01 High DIY-safe

Your heater is trying to turn on but cannot light the burner, meaning your heating will not work until the system is reset or repaired.

What to try first

Check that your gas meter has credit and the isolation valve is openEnsure other gas appliances in the home are workingPress and hold the 'RESET' button on the control panel for 3 seconds

Est. cost
£120-350
Parts
Ignition Electrode, Gas Valve, Flame Sensing Probe
Full guide for Error 01
04
IGNITION LOCKOUT High DIY-safe

Your boiler has tried to start but cannot light the flame, causing it to shut down for safety.

What to try first

Check if your gas meter is turned on and other gas appliances are workingCheck if your credit meter has sufficient balancePress the reset button on the control panel once to see if the boiler restarts

Est. cost
£120-350
Parts
Ignition Electrode, Flame Sensing Probe, Gas Valve
Full guide for IGNITION LOCKOUT
05
OVERHEAT HIGH LIMIT High DIY-safe

Your boiler has switched itself off because it has become too hot and needs time to cool down safely.

What to try first

Turn the boiler power off and wait at least 30 minutes for the unit to cool down.Check that all radiator valves are fully open and there are no blockages in the air grilles.Press the manual reset button on the control panel once the system is cool.

Est. cost
£120-350
Parts
Overheat Limit Switch, Circulating Pump, Control PCB
Full guide for OVERHEAT HIGH LIMIT
06
OVERHEAT High DIY-safe

Your boiler has become too hot and has automatically shut down to prevent damage to the internal components.

What to try first

Ensure all radiator valves are fully open and not turned off.Check that your system water pressure is at the correct level (usually 1.0 to 1.5 bar).Bleed your radiators to remove any trapped air that might be blocking water flow.

Est. cost
£90-280
Parts
Overheat Thermostat, Circulation Pump, Thermistor (NTC Sensor)
Full guide for OVERHEAT

on the Johnson Starley Warmcair DW

Filling loopExpansion vesselPressure sensorIgnition ElectrodeGas ValveFlame Sensing Probe

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Johnson Starley shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue

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See the full 34-code list for the Johnson Starley Warmcair DW