Common problems guide

The most common Worcester Bosch Greenstar Utility 18/25 problems

The faults most likely to send a Worcester Bosch Greenstar Utility 18/25 into lockout — with plain-English causes, what to check first, estimated repair costs and whether you need a Gas Safe engineer.

This model is discontinued. Parts can be harder to source and expensive. If repair costs are mounting, a new A-rated boiler may be the smarter choice.
25 documented codes
6 most common
1 DIY-safe checks
5 engineer needed

The 6 most common faults

01
79 High DIY-safe

Your boiler has lost its electrical supply and won't turn on, meaning it cannot provide any heating or hot water.

Why it happens: This fault occurs when the electrical circuit feeding the boiler is interrupted, meaning the control system has no power to operate. The most common reasons are a blown fuse in the external wall switch, a tripped circuit breaker in your fuse box, or a failure of the internal components that manage electricity within the boiler itself.

What to try first

Check if other appliances in the house have powerInspect your home's main fuse box (consumer unit) for any tripped switchesCheck the fused spur switch near the boiler to ensure it hasn't been turned off or the fuse hasn't blown

Est. cost
£80-250
Parts
External fuse, Internal boiler fuse, Printed Circuit Board (PCB)
Full guide for 79
02
BC High Engineer

Your boiler has shut down because it is not burning fuel efficiently or safely, which is usually caused by a faulty internal sensor or an incorrect gas mixture.

Why it happens: This fault occurs when the boiler's internal monitoring system detects that the flame is not burning at the correct intensity or stability required for safe operation. The most common reason is that the sensing electrodes have become worn or dirty, preventing the boiler from 'seeing' the flame even if it is lit. It can also be triggered if the gas valve is not delivering the precise amount of fuel needed for clean combustion.

Est. cost
£120-£350
Parts
Ionization electrode, Gas valve, Flame sensing lead
Full guide for BC
03
74 High Engineer

Your boiler's internal computer has encountered an error and is unable to communicate properly with the rest of the system.

Why it happens: This fault occurs when the boiler's main control board experiences an internal electronic failure or a loss of data. It is often caused by a component failure on the circuit board itself or a loose connection in the internal wiring preventing the computer from sending instructions to the burner. In some cases, an external power surge or moisture ingress can also damage the sensitive electronics inside.

Est. cost
£250-500
Parts
Main PCB (Printed Circuit Board), Wiring harness
Full guide for 74
04
75 High Engineer

Your boiler’s internal flame sensor is dirty and can no longer see the fire, causing the system to shut down for safety.

Why it happens: This fault occurs when the photocell, which acts as the boiler's 'eye,' becomes coated in a thin layer of soot or oily film. Because the sensor can no longer detect the light from the flame, the boiler shuts down as a safety precaution to prevent unburnt fuel from building up. This is usually caused by natural wear over time or a slight change in the burner's combustion quality.

Est. cost
£90-160
Parts
Photocell sensor, Burner gasket
Full guide for 75
05
78 High Engineer

Your boiler is having trouble creating the spark or flame needed to start up because the internal ignition components are out of alignment.

Why it happens: This fault occurs when the spark electrodes inside the boiler's burner move out of their precise position or become worn down over time. Without the correct spacing, the boiler cannot create a strong enough spark to ignite the fuel, or it may fail to detect that a flame has successfully started.

Est. cost
£120-£250
Parts
Ignition electrodes, Flame sensing electrode, Ignition lead
Full guide for 78
06
72 Emergency Engineer

Wind or air is blowing back down your boiler's chimney, which is preventing the exhaust fumes from escaping safely.

Why it happens: This fault occurs when strong gusts of wind enter the flue pipe and push air back into the boiler, disrupting the internal pressure balance. The most common reason is that the flue terminal is positioned in an area exposed to high winds or is missing a protective guard, causing the safety sensors to trigger a shutdown to prevent fumes from entering the home.

Est. cost
£120-450
Parts
Flue terminal / Guard, Flue sensor, Burner head
Full guide for 72

on the Worcester Bosch Greenstar Utility 18/25

External fuseInternal boiler fusePrinted Circuit Board (PCB)Ionization electrodeGas valveFlame sensing lead

Based on parts cited in our fault code database. Your engineer will confirm what's actually needed after diagnosis.

Call a Gas Safe engineer if…

  • You can smell gas or see signs of a leak
  • The Worcester Bosch shows an Emergency or High severity code
  • The boiler keeps locking out after repeated resets
  • You've tried the DIY checks and the fault hasn't cleared
  • There's visible water leaking from the boiler
  • The flame is yellow or orange instead of blue
See the full 25-code list for the Worcester Bosch Greenstar Utility 18/25